ROSSMANN AUTOMATION, COMPLETE SOLUTION WITH HIGH SELF-SUFFICIENCY

rossmann automation is a solution provider from Nuremberg, Germany with 20 years of experience in the development, design and manufacture of customised solutions in the fields of assembly, testing and packaging. The company specialises in small and exotic components and assemblies. 

Easy Engineering: What are the main areas of activity of the company?

Our product range includes standardised solutions for manual and semi-automatic (re)packaging in blister tapes, as well as fully automated packaging machines with integrated pick-and-place systems, inspection technology and assembly solutions for components.

E.E: What’s the news about new products/services?

We are excited to announce the development of a new robot-assisted workstation system tailored for precise manufacturing processes in the electronics sector. This innovative system specializes in conducting quality inspections to ensure adherence to standards, offering high reliability and consistent performance, and demonstrating adaptability to various manufacturing environments.

The robot-assisted workstation system is designed to perform a variety of tasks: ensuring precise screwing for robust connections, delivering high-quality soldering for durable electrical connections, accurately applying adhesives for secure attachments, meticulously executing quality inspections to uphold standards, ensuring accurate and error-free assembly of components on circuit boards, efficiently assembling modules and components, and systematically sorting components and materials to bring order to workflows.

This system represents our commitment to advancing manufacturing capabilities with cutting-edge technology, aiming to enhance productivity, quality, and operational efficiency in electronics manufacturing environments.

E.E: What are the ranges of products/services?

Our company offers a wide range of products and services across different areas. In Engineering, we provide comprehensive services including Systems Engineering, 3D design, electrical and fluid planning, and control programming.

Our Manufacturing capabilities cover small parts manufacturing, assembly, and control cabinet construction. 

For Installation, we offer setup, application services, and operational support.

In After-Sales, we provide service and maintenance, remote assistance, spare parts sales, and retrofitting and decommissioning services to extend the lifespan of our systems.

Our product portfolio includes various solutions such as the Blister Belt Packaging Machine BGM-1100, the Table Programming Device TTP-1000 for belted components, Pick-and-Place modules, positioning modules and fixtures, various fixtures for manual workstations in assembly and testing technology.

We also offer holistic system solutions like the Blister Belt Packaging Automaton BVA-1300, the Lid Screwing Automaton DMA-3100 with inspection and sealing unit, the Pin Header Assembly and Bending Automaton SLA-3200 with integrated testing technology, and a modular automation system tailored for specific applications.

E.E: What is the state of the market where you are currently active?

We are actively engaged in a dynamic market landscape. Our presence is marked by robust growth and innovation within the automation and engineering sectors. We observe increasing demand for advanced manufacturing solutions, particularly in areas such as systems engineering, 3D design, and automation technologies. Our focus on providing comprehensive services from initial design through to after-sales support positions us well to meet the evolving needs of our clients. Additionally, the market shows promising trends towards integrated automation systems and sustainable manufacturing practices, aligning with our commitment to delivering cutting-edge solutions that optimize efficiency and productivity.

E.E: What can you tell us about market trends?

The current market trends in the industry highlight a significant shift towards automation to enhance quality. We are addressing the growing concern of a shortage of qualified personnel by implementing (partially) automated and supervised work processes. 

Our robotic workstations exemplify this approach. For skilled workers, these systems enable an increase in productivity and quantity. For unskilled workers, our technology allows them to achieve quality results equivalent to those of a skilled professional. This dual benefit not only mitigates the impact of the skills gap but also ensures consistent, high-quality outcomes across the board. Automation, therefore, is not merely a tool for efficiency but a strategic solution for maintaining and elevating quality standards in an evolving market.

E.E: What are the most innovative products/services marketed?

The BGM-lite, a compact blister belt packaging machine, stands out as one of the most innovative products in its category. Designed for flexibility and efficiency, it caters to a wide range of blister belt widths from 8 to 200 mm. Whether used manually or integrated into semi- and fully automated processes, its modular construction ensures optimal usability even in environments with frequently changing products and carrier media.

What makes the BGM-lite particularly innovative is its ergonomic design and user-friendly features. The layout of controls, along with a spacious, well-lit workspace free from obstruction, facilitates quick setup and focused operation. For manual belt loading, tools like hand vacuum suction cups are available, while semi-automatic feeding systems for component pre-sorting from bulk are also offered.

Furthermore, the machine can be enhanced with optional functionalities such as automatic tray or rod loading, as well as repackaging from blister belts. It includes a variety of process monitoring and inspection devices to ensure quality and efficiency.

In summary, the BGM-lite stands at the forefront of innovation in blister belt packaging, combining flexibility, ergonomic design, and advanced automation options to meet diverse industrial needs effectively.

E.E: What estimations do you have for 2024?

For 2024 and 2025, we aim to forge partnerships in Eastern Europe especially within the electronics industry. Our strategic objective includes establishing collaborative relationships that will facilitate the sale and deployment of our machines in this region. By leveraging these partnerships, we intend to enhance our market reach and effectively meet the growing demand for advanced automation solutions in electronics manufacturing. This approach not only strengthens our presence in Eastern Europe but also ensures that our cutting-edge machines are readily accessible to industries seeking efficient and reliable automation technologies.